Our advanced technology redefines tire recycling with centralized computer control. Powered by robust Siemens motors, our dual-shaft shredder efficiently processes OTR, truck, and car tires at up to 20 tons per hour, with blade thicknesses ranging from 25mm to 152mm (1"-6").
Revolutionary Shredding and Separation: The CP-1000 utilizes a specialized scraper to grind and separate steel from rubber chips, generating 25-12 mm (1"- 0.5") rubber granules. With replaceable wear plates and unique blade rotation, our system minimizes operational costs while maximizing durability.
Complete Recycling Solution: From shredding to powder production, our system delivers unparalleled efficiency. After shredding, our centrifuge ensures 99.99% purity in rubber powder production, offering a range of outputs including TDF, rubber chips, granules, and powder to meet diverse market demands.
ELP Imports guarantees that, at the time of shipment to the buyer, all equipment will be free from any damages or defects. With twelve months from the date of first use on internal parts. The ELP Rubber Powder Automated and Computerized Process.
Step-by-step process for rubber powder production:
Conveyor loads tires onto the twin shredder shafts.
Twin shredder shafts cut the whole tires into pieces.
Conveyor loads rubber pieces onto the classifier.
The classifier separates rubber chips into the required and desired sizes.
Recirculation conveyor loads larger rubber chips back to the shredder.
Conveyor loads correctly sized rubber chips into the grinder.
The grinder cuts rubber chips into rubber granules separating steel wire from rubber.
Vibratory conveyor transports material from the grinder to the crumb hopper for the next stage.
Magnet collects steel wires from the rubber crumbs.
Screw auger loads rubber crumbs into the granulator.
Granulator cuts the rubber into necessary granule sizes.
Screw conveyor transports larger rubber granules back to the granulator and the necessary size of rubber granules to the next stage and separates fiber out.
Fiber removal system collects tiny fibers from rubber granules.
Centrifuge produces rubber powder up to 120 mesh.
Dust removal system collects all dust by the blower and separates nylon.
Packaging in bags and regulated weighing of the sacks.
Import and Delivery:
The equipment will be imported CIF (Cost, Insurance, and Freight), ensuring a secure transaction for the customer. The estimated delivery time is 3 months after payment confirmation. The equipment will be carefully packed in wooden crates to ensure their integrity during transportation.
Production of Recycled Products:
The CP-1000 system is capable of producing a variety of recycled products from used tires. TDF (Tire-Derived Fuel), ranging in size from 50-150 mm, is produced by the classifier after the recycling process. Rubber chips of 10-30mm are obtained through the grinder, while rubber granules of 4-20 mesh (6.35-1.27 mm) are produced by the granulator. Rubber powder of 80-120 mesh is obtained through centrifugation.
Step 2: Twin shredding shafts cut whole tires into pieces.
Step 3: Conveyor loads rubber pieces into classifier.
Step 4: Classifier separates rubber chips by required and desired size.
Step 5: Recirculation conveyor loads larger rubber chips back to shredder.
Step 6: Conveyor loads correctly sized rubber chips to granulator.
Step 7: Granulator cuts rubber chips into rubber crumbs separates steel wire from rubber crumbs.
Step 8: Vibrating conveyor transports material from granulator to wood shavings hopper for next stage.
Step 9: Magnet collects steel wire from rubber crumbs.
Step 10: Screw conveyor loads rubber covers into grinder.
Step 11: Grinder cuts rubber into necessary granule size.
Step 12: Screw conveyor transports large size rubber granules back to grinder and necessary size rubber granules to next stage while separating fiber in the meantime.
Step 13: Fiber removal system collects small fiber from rubber granules.
Step 14: Centrifuge makes rubber powder up to 120 mesh.
Step 15: Dust removal system collects all dust by blower and separates nylon.
Step 16: Packaging in bags and regulated weighing of the sacks.
Space Requirements:
For the installation of the equipment, a space with specific dimensions is required. Based on the technical drawings, it is recommended that the site have approximately 56.675 meters in length, 11.283 meters in width, and 6.353 meters in height. It is important to note that the actual dimensions may vary slightly after the equipment is manufactured. As for the workshop, a space with a length between 80-90 meters, width of approximately 20-25 meters, and height of 7-8 meters is suggested, totaling an area of 1600-2250 square meters. These measurements are flexible and can be adjusted according to the specific needs of the customer.
Power Consumption Requirement:
The total nominal power required will be around 700 kW, with variations during operation ranging from 500 kW to 700 kW. For normal powder production, the energy consumption will be approximately 600 kW, varying according to different working conditions.
Required Personnel:
1 Plant Manager
6 Operators per Shift
2 Maintenance Technicians per Shift
(*Note: Additional personnel may be required depending on the specific needs of each plant*)
Water Requirements:
A minimum of 40 tons of water cooling is recommended for the machines, which may require a water pool or tower with dimensions of approximately 3 meters * 3 meters * 5 meters. Water consumption may vary depending on the individual needs of each plant.